Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Repair in Bethlehem: What to Know First
We provide independent Famco chimney repair in Bethlehem, and most jobs are completed in a single visit with no-hassle upfront pricing. A typical Famco repair runs from $280 for mortar repointing up to $3,200 for a partial rebuild, and we don’t start work until you’ve seen camera photos and a plain-English verdict. This page is for Bethlehem homeowners who own a Famco chimney cap, damper, or venting component and need straight answers about what’s failing, what it costs, and who can fix it right.
Call (610) 595-5754. A live person answers, 24 hours a day.
How Famco Products Fail - and How We Fix Them
- Famco chimney caps in the WC and SC series - the galvanized models installed on Bethlehem homes through the early 2000s - develop rust-through at the lid seams after 12 to 18 winters of freeze-thaw cycling. We see this constantly up around the historic Hill-to-Hill district where the older caps sit exposed to wind off the Lehigh River. We replace with a Famco-compatible 304 stainless cap or, when the flue condition allows, upgrade to a Gelco model with a lifetime warranty.
- Famco BD series top-sealing dampers lose their silicone gasket seal when the cable housing fills with creosote grit. The symptom is a damper that “sort of” closes but still drafts on windy nights. We disassemble the cable guide, clean with a rotary tool, and either reseat the original gasket or source a Famco-spec replacement from Copperfield. The fix takes about 90 minutes.
- Famco wall vents and roof vents in the RV and SV lines crack at the collar base where PVC meets the metal hood, especially on south-facing exposures in Bethlehem’s West Side. Thermal expansion is the culprit. We cut back to sound material, flash with DuraFlex transition tape, and seal with HeatShield refractory mortar where the vent passes through masonry.
- Famco chimney pots in the CP series spall at the throat when water gets behind the slip-cast terracotta and freezes. This is a slow failure - hairline cracks, then flaking, then chunks. We remove the pot, assess the flue tile beneath, and either repoint and reinstall with a proper crown wash or replace with a matching Famco pot if the flue is sound.
- Famco exhaust fans in the EF line pull mortar dust into the motor housing when the surrounding chimney breast is deteriorating. Homeowners think it’s a fan failure; often it’s a masonry failure masquerading as one. We camera the flue, photograph the breach, and repair the mortar joint before touching the fan. Otherwise you’re replacing the same fan twice.
Our Famco Chimney Repair Process
- 1
Call and schedule. A live person answers at (610) 595-5754. We book a window that works for you, not a four-hour guessing game.
- 2
Level-2 camera inspection. Our tech runs a camera from the firebox to the cap. You see the photos on a tablet. We explain what we’re looking at in plain terms, Famco part number or not.
- 3
Parts decision. If Famco OEM is available and cost-effective, we order it. If lead time is excessive or the part is obsolete, we source a quality aftermarket equivalent from Olympia Chimney or Copperfield that meets the original spec. We tell you which route we’re taking and why.
- 4
The repair. Background-checked, uniformed techs. Most Famco jobs finish in one visit. Mortar cures, dampers get cycled twenty times, fans get amp-draw tested.
- 5
Documentation and guarantee. You get photos, a written report, and the 90-Day Done Right Promise. If it’s not right, we come back. In writing, no arguing.
- 6
Cleanup. Drop cloths, HEPA vacuum, and a walk-through so you see what was done before we leave.
What Famco Chimney Repair Costs in Bethlehem
| Repair Type | Typical Range | What Moves the Price |
|---|---|---|
| Mortar repointing (small area) | $280 - $550 | Height of work, scaffold vs. ladder access |
| Chimney cap replacement (WC/SC series) | $340 - $680 | Stainless vs. galvanized, flue size |
| BD damper cable/gasket service | $220 - $390 | Full cable replacement vs. cleaning |
| RV/SV vent collar repair | $180 - $420 | Extent of crack, masonry involvement |
| CP chimney pot removal and reset | $450 - $890 | Flue tile condition, crown rebuild needed |
| Partial chimney rebuild (spalling brick) | $1,800 - $3,200 | Linear feet, matching historic brick |
Every estimate is free. The number we give you is the number on the invoice. No surprises on the bill.
Why Bethlehem Homeowners Call Hearthstone Chimney Co. for Famco Work
We’ve been answering the phone with a live person for over 42 years, and we plan to be here in thirty more. That changes how you treat a customer.
Our 90-Day Done Right Promise is backed in writing with no paperwork and no arguing. If it needs doing, we’ll tell you. If it doesn’t, we’ll tell you that too. Our techs know Famco hardware from decades of hands-on work, and when a Famco part is obsolete or backordered, we have relationships with DuraFlex, HeatShield, Gelco, and Olympia Chimney to keep your job moving. Most repairs finish in a single visit because we’ve seen these failures before and we bring the right materials.
Russell Haines and his crew have worked plenty of chimneys up around Bethlehem’s historic districts where the older brick stacks demand patience. We’re not a chain. We’re not a one-truck operator who might answer next week. We’re the people who show up when we say, explain what we found, and stand behind the work.
FAQs
No - Famco’s original warranty on most caps and dampers expired years ago for Bethlehem homeowners with units installed in the 1990s and 2000s. As an independent Famco service provider, we use OEM or spec-matched parts that do not create warranty conflicts on newer units still under coverage. If your Famco component is still under warranty, we’ll note that on the estimate and advise whether a factory claim makes sense. Call (610) 595-5754 and we’ll check the install date.
Common Famco caps, dampers, and gaskets arrive in 3 to 5 business days. Obsolete CP series chimney pots and early EF fan housings can take 2 to 3 weeks or longer. We stock quality aftermarket equivalents from Copperfield and Olympia Chimney for situations where waiting isn’t practical, and we’ll explain the trade-off before you decide. Most of our Bethlehem customers choose the in-stock route.
Most Famco venting components are repairable if the underlying masonry is sound. We rebuild when the brick is spalling through multiple wythes, the flue liner is fractured in multiple sections, or the structure has shifted. The camera inspection tells the story - you’ll see the photos and get an honest verdict. We’ve talked homeowners out of rebuilds they didn’t need, and we’ve flagged rebuilds that couldn’t wait.
Once a year, before burning season, per NFPA 211. Bethlehem’s freeze-thaw cycles accelerate mortar deterioration, and the Lehigh Valley’s hard water can leave mineral deposits that mask cracks. Our $89 Seasonal Tune-Up includes a Level-1 inspection and basic cleaning. If we find something, we upgrade to Level-2 and apply the tune-up cost toward the repair.
Spalling brick lets water into the wall cavity. A stuck damper sends smoke and carbon monoxide into living space. A cracked flue liner can allow a chimney fire to reach the framing. These are real risks, not scare tactics. That said, not every crack is an emergency. We’ll tell you what can wait until spring and what shouldn’t wait until next weekend. Call (610) 595-5754 for a free estimate - no pressure, just the facts.
Written by Russell Haines, Owner, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Bethlehem and nearby areas.





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