Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Liner & Rebuild in Bethlehem: What to Know First
We provide independent Famco chimney liner and rebuild service in Bethlehem, and most jobs are completed in a single visit with no-hassle upfront pricing agreed before we start. A typical Famco liner replacement runs $2,800-$4,500 depending on flue count and height, while partial rebuilds start around $1,800. We’re not here to sell you a full rebuild when a targeted liner repair will do - Russell Haines and our crew have been working on Famco systems long enough to know the difference.
This page is for Bethlehem homeowners who already have Famco chimney components - whether that’s a stainless liner, flexible liner kit, or a Famco-built system - and need honest answers about what’s failing, what it costs to fix, and whether the work can wait. Call us at (610) 595-5754. A live person answers, 24 hours a day.
How Famco Products Fail - and How We Fix Them
- Famco SL Series stainless liners: The SL line uses 316Ti alloy in most residential kits, which holds up well to normal wood-burning but can develop pinpoint corrosion at the seam welds when Bethlehem’s freeze-thaw cycles let moisture sit in a capped-off flue. We’ve replaced SL liners in the historic homes up by Main Street where the original installation left low spots that pooled condensation. We pull a camera first to map the damage, then either spot-repair with HeatShield cerfractory sealant or replace the section with new 316Ti - never downgrading to 304 alloy.
- Famco Flex-Liner kits: The corrugated flexible liners in Famco’s flex kits are prone to over-compression when installers shortcut the ovalization on rectangular flues. You get a flattened oval that traps creosote and restricts draft. In Bethlehem’s older homes with 8×12 or 8×8 flues, we’ve pulled compressed flex liners that were installed by roofers, not sweeps. We measure the flue with a laser caliper and order the correct ovalization from our supplier, or switch to a rigid DuraFlex SS liner if the run is straight enough.
- Famco chimney caps and termination fittings: The stamped-steel caps on older Famco systems rust through at the mesh weld after 8-12 years, especially on Bethlehem homes without overhanging eaves. Water drips straight onto the cap, then straight down the flue when the mesh fails. We replace with Gelco or Copperfield stainless caps with lifetime warranties, and we always verify the flue collar fit - Famco’s older collars are slightly undersized compared to current Olympia Chimney specs.
- Famco connector pipes and thimbles: The slip-fit connections on Famco’s single-wall connector sets loosen with thermal cycling. We’ve found gaps at thimble penetrations in Bethlehem row homes where the pipe worked itself free over twenty heating seasons. Carbon monoxide risk is real here. We reseat with proper locking bands and firestop support, or upgrade to DuraFlex direct-connect when the appliance allows it.
- Famco cast-in-place surround systems: Famco’s refractory pour kits were popular in the 1990s and early 2000s for lining unlined masonry chimneys. The refractory develops shrinkage cracks after 15-20 years, and you can’t spot-repair them reliably. We camera the full run to confirm crack depth, then either pour a new HeatShield lining or install a stainless liner inside the failed cast - whichever gives the homeowner more years per dollar spent.
Our Famco Chimney Liner & Rebuild Process
- 1
Call and schedule. A live person answers, day or night. We ask about your Famco model if you know it, the appliance type, and any symptoms you’ve noticed.
- 2
Level-2 camera inspection. Our tech arrives uniformed and background-checked. We run a chimney camera from top to bottom, photograph every defect, and explain what we’re seeing in plain English - no jargon, no scare tactics.
- 3
Parts decision with you. If your Famco component is still made, we’ll quote OEM. If it’s obsolete or the OEM lead time is unreasonable, we source equivalent-grade aftermarket from DuraFlex, HeatShield, Gelco, or Olympia Chimney - never builder-grade substitutes. You see the spec sheet before we order.
- 4
The repair. Most Famco liner replacements and partial rebuilds finish in one visit. We protect your floors, work from the roof and hearth as needed, and clean up behind ourselves.
- 5
Post-repair test and documentation. We run another camera pass, perform a smoke or pressure test where applicable, and give you photos of the completed work plus a written report.
- 6
The 90-Day Done Right Promise. If anything isn’t right, we come back. In writing, no arguing. That’s the K.E.Y.S. code: Krafted right, Every time, Your home first, Standing behind it.
What Famco Chimney Liner & Rebuild Costs in Bethlehem
| Job Type | Typical Range | What Moves the Price |
|---|---|---|
| Famco stainless liner replacement (single flue) | $2,800-$4,500 | Flue height, diameter, number of offsets, access difficulty |
| Famco flex liner replacement | $2,200-$3,800 | Ovalization needs, connector pipe length, cap/termination type |
| Partial chimney rebuild (above roofline) | $1,800-$3,500 | Linear feet of brick, matching historic mortar, scaffold needs |
| Full chimney rebuild | $6,500-$12,000 | Height, foundation condition, liner integration, permit requirements |
| Liner spot repair (HeatShield cerfractory) | $800-$1,400 | Crack length and location, accessibility from top or bottom |
These are real Bethlehem numbers based on jobs we’ve done in the Hill-to-Hill district, the South Side, and out toward Freemansburg. Every estimate is free, and the price we quote is the price on the invoice. No surprises. Call (610) 595-5754 for an exact quote on your Famco system.
Why Bethlehem Homeowners Call Hearthstone Chimney Co. for Famco Work
We’ve been answering the phone with a live person for over 42 years, and we’ve learned that Famco owners want two things: someone who knows the product, and someone who won’t invent problems to pad the bill.
Russell Haines and our technicians have worked on Famco systems since the SL series first showed up in Bethlehem-area homes. We carry the multi-brand backup to solve problems the OEM catalog can’t - DuraFlex for rigid liners, HeatShield for refractory repair, Gelco and Olympia Chimney for caps and fittings. If your Famco part is discontinued, we don’t shrug and leave; we engineer a solution that meets or exceeds the original spec.
The 90-Day Done Right Promise covers every job. Photos you can see, a plain-English verdict, and a square deal on the bill. We’ll be there when we say.
FAQs
Most Famco warranties expired years ago - the company offered 10-year limited coverage on stainless liners and 5 years on flex kits, and most Bethlehem installations predate 2014. As an independent Famco service provider, we’re not affiliated with or authorized by Famco, but we use compatible professional-grade parts that carry their own warranties. If your system is somehow still under original warranty, we’ll note that before we touch it. Call (610) 595-5754 and we’ll check the install date.
Some Famco components are discontinued, but we source equivalent or upgraded parts from DuraFlex, HeatShield, Gelco, and Olympia Chimney that meet the same UL 1777 and UL 103 standards. For Bethlehem’s older housing stock, we often find that a modern liner outperforms the original Famco spec anyway. We never install a part we can’t stand behind.
The camera tells the story. Isolated cracks or seam corrosion in one section often qualify for spot repair. Multiple failure points, separated seams, or liner collapse mean replacement. We show you the footage and give both options when they exist. If it needs doing, we’ll tell you. If it doesn’t, we’ll tell you that too.
Most single-flue Famco liner replacements in Bethlehem take 4-6 hours from arrival to cleanup. Two-flue systems or jobs with difficult roof access may run longer. We book enough time to finish in one visit, and we don’t leave until the post-repair test passes.
A failed liner lets heat and combustion gases reach the surrounding masonry or framing. In Bethlehem’s older homes with balloon framing, that risk is not theoretical. Carbon monoxide can backdraft into living space. Creosote can leak into wall cavities. The repair cost doesn’t go down with waiting, and chimney fires don’t schedule themselves. That said, if our camera shows the damage is minor and localized, we’ll tell you honestly whether it can wait a season. Call (610) 595-5754 for a free inspection and straight answer.
Ready to talk about your Famco chimney? Call (610) 595-5754. A live person answers 24 hours a day, and we’ll schedule your free estimate at a time that works for you. We serve Bethlehem and all nearby communities.
Written by Russell Haines, Owner, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Bethlehem and nearby areas.





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