Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Flue Liner Replacement: The Bethlehem Owner’s Guide
We stock and install Famco-compatible flue liner replacement in Bethlehem, with most jobs running $1,800 to $3,400 installed depending on length, diameter, and whether the existing liner pulls clean or needs cutting out. In our experience, Bethlehem homeowners with Famco systems usually discover the problem mid-season - a smoky fireplace, water in the cleanout, or a neighbor mentioning their chimney looks wrong - and they want it fixed before the next cold snap. Our trucks carry the common Famco diameters, so we’re not ordering parts while your fireplace sits cold.
Which Famco Models This Applies To
Famco built flue liners across several series, and the part you need depends on when your system was installed. The Famco 316Ti flexible liners, common in Bethlehem homes from the late 1990s through the mid-2000s, came in 3-, 4-, 5-, 6-, 7-, and 8-inch diameters with .006-inch and .012-inch wall thicknesses. The thicker .012 wall was standard for wood-burning applications, while the lighter .006 was sold for certain gas conversions - a distinction that matters because a thin-wall liner in a wood fireplace will fail early.
To identify yours, check the collar plate at the top of the chimney or the manufacturer’s tag in the cleanout. If the tag is gone, we measure the inner diameter and check the alloy with a magnet test - 316Ti is non-magnetic, which separates it from cheaper 430-grade substitutes some homeowners find installed by prior owners.
We are not affiliated with Famco. We source replacement liners from Famco-compatible manufacturers including Olympia Chimney and Gelco, whose 316Ti and 304 alloys meet or exceed the original specifications. In most Bethlehem jobs, a quality aftermarket liner is the smarter spend - same alloy, same UL listing, better availability.
Signs Your Famco Flue Liner Replacement Is Failing
- Smoke backing up into the room. A breach in the Famco liner lets exhaust escape through gaps in the flue wall instead of rising to the cap. In Bethlehem’s older homes, especially up around the historic Hill-to-Hill district, we’ve seen liner collapse block the flue entirely - the smoke has nowhere else to go.
- Water staining on the chimney breast or ceiling. When the Famco liner separates at a joint or corrodes through, combustion moisture and exterior rain migrate through the gap into the masonry. Pennsylvania’s freeze-thaw cycles turn small leaks into spalling brick within a season or two.
- White efflorescence on the exterior brick. That chalky residue is minerals left behind as moisture moves through the chimney. It means the liner is no longer containing the moisture stream, and the masonry is acting as a wick.
- Strong odor even when the fireplace is cold. A compromised Famco liner allows creosote to soak into the surrounding brick. On humid summer days in Bethlehem, that embedded creosote releases its smell into the house - a problem no air freshener fixes.
- Visible rust flakes in the firebox or cleanout. If your Famco liner was a lower-grade alloy or was installed without proper insulation, condensation accelerates corrosion from the inside. Those flakes are the liner shedding wall thickness it cannot spare.
Replacement Cost & What’s Included
For a standard Bethlehem installation, Famco-compatible flue liner replacement runs $1,800 to $3,400. The lower end covers a straight 25-foot run of 6-inch diameter with easy roof access and a liner that pulls out without cutting. The upper end reflects longer runs, larger diameters, offset chimneys that need an insulated flex to navigate, or liners so deteriorated we section them out piece by piece.
Every quote includes the liner, top plate, bottom connector, insulation wrap where code requires it, and a new cap. We also include our Level-2 camera inspection before and after - photos you can see, a plain-English verdict - so you understand what failed and confirm the new liner is seated correctly. No surprises on the bill: the number on the estimate is the number on the invoice.
The work carries our 90-Day Done Right Promise in writing. If it’s not right, we make it right - no paperwork, no arguing.
DIY or Call Us?
There is no safe DIY path for flue liner replacement. The work involves working at height on a pitched roof, handling sharp stainless edges, and properly sizing combustion air - errors here create carbon monoxide risks or chimney fire conditions, not just a botched job.
What you can safely check: look in your cleanout for rust debris, shine a flashlight up the flue for daylight showing through gaps, and note any of the symptoms above. Document what you find. Then call us at (610) 595-5754. We’ll confirm the diagnosis with a camera inspection, show you exactly what we see, and give you upfront pricing before any work begins. Most Famco liner replacements we complete in a single visit.
FAQs
A properly installed 316Ti Famco liner should last 15 to 25 years, but we’ve seen them fail in 8 when installed without proper insulation or used with over-sized fires. Bethlehem’s wet winters and freeze-thaw cycles punish any liner that lets moisture reach the masonry. If it needs doing, we’ll tell you. If it doesn’t, we’ll tell you that too. Call (610) 595-5754 for an exact quote - estimates are free.
Small, accessible gaps near the top can sometimes be addressed with a stainless repair sleeve, but only if the surrounding liner is sound and the damage is localized. We make that call with a camera inspection - no guesswork. If the liner shows multiple failure points or thinning walls, replacement is the only sound option. Call (610) 595-5754 for an exact quote - estimates are free.
Most Famco flue liner replacements in Bethlehem take four to six hours from arrival to final inspection. Straight chimneys with good roof access run faster; offset flues or liners that must be cut out section by section take longer. Our technicians arrive with the common diameters on the truck, so we’re not waiting on deliveries. Call (610) 595-5754 for an exact quote - estimates are free.
We stock Famco-compatible liners in 5-, 6-, and 8-inch diameters - the sizes that cover most Bethlehem installations - along with the top plates, bottom connectors, and insulation wraps to complete the job. Less common diameters like 7-inch we can source within 24 hours. Our background-checked, uniformed technicians carry these on the truck, and most jobs are completed in a single visit. Call (610) 595-5754 for an exact quote - estimates are free.
Written by Russell Haines, Owner, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Bethlehem and nearby areas.





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